System kontroli zużycia kleju AMS (z ang. Adhesive Measuring System) mierzy i monitoruje zużycie kleju, dzięki czemu zwiększa niezawodność procesu, wydajność produkcji oraz przejrzystość kosztów.
Ten opcjonalny system pomiarowy jest kompatybilny z urządzeniami do topienia klejów z serii Concept z elektroniką ICSN (Diamond i Stream). Rozwiązanie AMS mierzy i kontroluje ilości zużywanego kleju oraz powiadamia, gdy nałożona ilość kleju przekroczy zdefiniowany zakres tolerancji. Do wyboru są dwie wersje różniące się dokładnością i czasem reakcji pomiarów. Klienci mogą wybrać tę z nich, która będzie pasować do prędkości ich urządzeń oraz potrzeb w zakresie jakości. Jedna wersja została wyposażona w specjalną pompę tłokową KPC12 AMS i mierzy zużycie kleju analizując ruch tłoka pompy. Dokładniejsza i szybsza wersja systemu pomiarowego wykorzystuje w tym celu zamontowaną na rozdzielaczu kleju komórkę pomiarową AMS-V, która mierzy przepływ kleju przy użyciu koła zębatego.
Dzięki monitorowaniu nakładanego kleju można zredukować jego ilość do minimum i wciąż otrzymywać odpowiednio sklejone produkty. To zwiększa niezawodność procesu i wydajność linii, a ponadto mniejsza ilość zużywanego kleju oraz odpadów produktowych przekłada się na znaczną redukcję kosztów. Jeśli ilość zużywanego kleju wyjdzie przekroczy zdefiniowany zakres tolerancji, na ekranie zostanie wyświetlone odpowiednie powiadomienie. Dodatkowo za pośrednictwem sygnału wychodzącego można sterować innymi akcjami.
Dane prezentowane są w przejrzysty sposób w programie InfoPlus. Użytkownicy znajdą tu analizy ilości kleju zużywanego na jeden produkt lub w określonym przedziale czasu (w ciągu minuty, godziny, dnia lub miesiąca), jak również liczbę wyprodukowanych produktów. Ponadto dane dotyczące pomiarów ułatwiają wykrywanie zatkanych filtrów urządzeń do topienia kleju, głowic nanoszących oraz dysz aplikujących. Dzięki analizom można optymalizować ustawienia i procesy prowadzące do redukcji kosztów lub pomagające zapobiegać nieplanowanym przestojom.
Analizy umożliwiają również porównywanie ze sobą poszczególnych linii produkcyjnych, ocenę nowych klejów i wzorów nanoszenia czy gromadzenie informacji na potrzeby zakupów i składowania części zamiennych. Dane pomiarowe można także eksportować za pośrednictwem interfejsu USB z urządzenia do topienia kleju i wykorzystywać do dalszych analiz lub przesyłać do systemu nadrzędnego za pośrednictwem interfejsu danych (Profibus, Ethernet bądź Ethernet do transmisji w czasie rzeczywistym).
Zakres funkcji dla rozwiązań do nakładania kleju można bez problemu rozbudować - fabrycznie, po zakupie lub w ramach doposażenia. Aktywacja następuje bez wymogu instalacji tylko wygodnie za pomocą klucza oprogramowania.
Do rejestracji i analizy danych systemowych i pomiarowych
Czy potrzebujesz dodatkowych informacji? Zadzwoń do nas jeszcze dzisiaj. Nasi eksperci w kwestii aplikacji kleju z chęcią udzielą Ci pomocy.
Pytania?
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