Tutkal ölçüm sistemi AMS (Adhesive Measuring System), proses güvenilirliğini, ürün verimliliğini ve maliyet şeffaflığını arttırmak için tutkal tüketimini ölçer ve denetler.
Opsiyonel ölçüm sistemi Concept Diamond, Concept Stream ve Vision eritme cihazları için temin edilebilir. AMS, tutkal tüketim miktarını ölçer, denetler ve uygulanan tutkal miktarı tanımlanan tolerans aralığından saptığında bildirir. Ölçüm doğruluğu ve tepki süresi açısından iki ayrı seçenek mevcuttur. Dolayısıyla, üretim hızına ve kalite gereksinimine bağlı olarak seçim yapılabilir. Seçeneklerden biri, özel bir KPC 12 AMS piston pompası ile donatılmıştır ve pompa vuruşu yardımıyla tutkal tüketimini ölçer. Daha hassas ve hızlı ölçüm için geliştirilen diğer seçenek ise dişli akışı üzerinden tutkal dağıtıcısina takılı bir ölçüm hücresi olan AMS-V ile çalışır.
Tutkal sürüm miktarı denetimi sayesinde tutkal tüketimi, yapışma sağlamlığı etkilenmeden asgariye düşürülebilir. Bu da proses güvenilirliğini ve hat verimliliğini artırırken tutkal ve ürün atığı maliyetlerini azaltır. Tolerans aralığı sapması ile ilgili bildirim, ekran göstergesi yardımıyla gerçekleşir. Ayrıca ilgili bir çıkış sinyali üzerinden başka eylemler de kumanda edilebilir.
Ölçüm verilerinin grafiksel gösterimi InfoPlus yazılımı üzerinden gerçekleşir. Ürün başına veya belirli bir süre zarfında (dakika, saat, gün veya ay) uygulanan tutkal miktarına yönelik değerlendirmeler ve üretilen ürün sayısı genel olarak gösterilmektedir. Ölçüm değerleri, ayrıca eritme cihazındaki veya aplikasyon kafasındaki ve nozuldaki filtrelerin tıkanmasıyla ilgili bilgiler sağlar. Bu bilgiler ışığında, maliyetlerin düşmesini sağlayan veya plansız duruşları önleyen ayarlar ve prosesler rahatlıkla optimize edilebilir.
Tutkal ölçüm analizleri ile ayrı üretim hatları birbirleriyle karşılaştırılabilir, yeni tutkal ve sipariş numuneleri değerlendirilebilir veya tedarik ve yedek parça envanteri için bilgiler belirlenebilir. Ölçüm verileri de farklı analizler için eritme cihazındaki USB arayüzü üzerinden dışa aktarılabilir veya veri arayüzü (Profibus, Ethernet veya gerçek zamanlı Ethernet) üzerinden daha üst seviyedeki bir sisteme aktarılabilir.
İster fabrika çıkışlı olsun isterse satın aldıktan sonra veya bir ilave donatım kapsamında olsun, uygulama çözümlerinin standart fonksiyon kapsamı sorunsuz bir şekilde geliştirilebilir. Devreye alım kurulum maliyeti olmadan rahat bir şekilde yazılım anahtarı üzerinden gerçekleşir.
Sıcak ve soğuk tutkalın uygulama uzunluklarının ve uygulama miktarlarının verimli kontrolü ve yönetimi için
Sistem ve ölçüm verilerinin toplanması ve değerlendirmesi için
Daha fazla bilgiye mi ihtiyacınız var? Bizimle hemen iletişime geçin. Uzmanlarımız en kısa zamanda dönüş yaparak sorularınızı cevaplayacaklar.
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For Woodworking and Building Industry
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SETEC Korea
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Tržaška cesta 515
