JUMBOFLEX——以独特的预熔融解决方案实现性能提升
JumboFlex-Robatech大型主机家族新成员,用于熔化和泵送大量热塑性非反应型热熔胶(EVA、PE、PSA和APAO)。此设备可灵活应用于高性能熔融应用,具有独特的定制化预熔融解决方案,可实现不同类型粘胶的最佳处理。

JumboFlex-Robatech大型主机家族新成员,用于熔化和泵送大量热塑性非反应型热熔胶(EVA、PE、PSA和APAO)。此设备可灵活应用于高性能熔融应用,具有独特的定制化预熔融解决方案,可实现不同类型粘胶的最佳处理。
JumboFlex熔融设备采用模块化构造,为不同应用领域提供不同机型,包括预熔胶机、熔胶机,或缓冲器。此外,用户还可在50 dm3或100 dm3料罐尺寸中进行选择。设备外壳尺寸在不同机型中保持一致,这实现了简单的规划与集成。得益于模块化设计,设备可灵活匹配相应的应用,从简单的胶槽填充,到高精准涂覆喷嘴的粘胶定量,直至针对较高粘胶消耗量及较快速度的缓冲功能。JumboFlex的一大特点在于创新熔融理念。熔融格栅元件可最佳匹配例如颗粒、枕式或块状等粘胶形状。通过专门开发的预熔融解决方案,粘胶可获得温和处理,并保证较高的熔融性能。JumboFlex可应用于多种应用和工业,包括所有需要加工EVA、PSA或APAO/PO热熔粘胶的领域。
JumboFlex的特殊性在于创新和独特的熔融格栅理念。这能够实现熔融格栅元件的几何对准,并匹配各种熔胶形状。由此,熔胶加工可获得优化,并提升熔融性能。设备为65,000 mPas以下粘胶粘度而设计,在一般熔融性能下,可加工粘胶粘度达100,000 mPas的高粘度熔胶。全新开发的粘胶储罐具有较短的周期时间,由此实现并确保了极为精确和均匀的温度分布。这令粘胶的热应力获得降低,并提升了质量。设备填充可以手动或使用自动颗粒进料器(RobaFeed 3)进行。自动填充可提升效率、提高工作安全性,并防止粘胶污染。
得益于智能软件RobaPlus,此系列设备符合工业4.0标准,可轻松集成至生产设备。由此,所有所需的数据可以通过以太网传输至机器控制器或生产控制系统,以进行加工。这种通信和监控功能实现了具有预防效果的预测性维护。此外,得益于集成实时以太网,JumboFlex熔胶机和缓冲系统可以直接与主机进行连接,由此实现在载体机器上直接进行操作和控制。
JumboFlex熔胶机和缓冲器的不同机型为不同粘胶粘度及工业应用提供精细过滤器。在污垢进入熔胶涂覆设备之前,过滤器可对此进行拦截,由此防止喷嘴堵塞和系统中断。此系列设备具有FEP涂层,可获得简单快速地清洁。得益于良好的不粘特性和耐高温性,涂层为所有组件提供保护。获得良好清洁的设备能够延长使用寿命,并避免发生代价高昂的运行故障。通过向后兼容性,上一代Jumbo产品的配件同样能够用于JumboFlex,由此随时进行升级,并节约成本。
JumboFlex熔胶机适用于多种应用及工业领域。例如用于书脊粘合的胶槽填充、手动涂胶、床垫生产中的喷点或喷条涂覆,以及用于层压的全表面涂层应用。
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